Automation solutions for the food and beverage industry

Temperature, hygiene and documentation in view: TRAPO automation expertise offers the food industry optimum safety. We support production and intralogistics in the food and beverage industry with the highest possible, reproducible quality and highly efficient performance.

Our solution for your products

TRAPO solutions live up to the value of food – with applications that handle and protect secondary packaging.

Cartons

Buckets

Barrels

Canister

Visible packaging

Tetra Pack

Pizzas

Beverage cans

Baguette

Raw goods (meat)

Bottles

Product portfolio

Pick and Place

Large working radius, repeatability and precision: picking food.

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Pick and Place

Pick and place solutions for the food industry

We have the expertise to pick and place food products at consistently high speed, repeatability and in optimum quality. Together with you, we develop the optimal pick and place application from our modular kit – and complement it with NIO applications.

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Exaktes positionieren von Produkten in bereitgestellte Kartons durch Knickarmroboter.

Carton filling

Fast and careful: packaging food fully automatically.

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Carton filling

Coffee on its way to the retail trade: safe carton filling

This high-performance picker line was installed at a Hanseatic coffee manufacturer to package coffee units from 25 g to 1,000 g. Two pickers carton up to 120 tubular bags per minute. An erector places the cartons parallel to the picker line. The first picker fills the carton up to 70%, the downstream picker fills the carton exactly to 100%. Downstream, the packed cartons are transported further for labeling.

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Palletizer

Extremely compact on several levels
acting: high-performance layer palletizer.

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Palletizer

Gentle and efficient: palletizing food with 10 layers per minute

With the HLP 6000 high-performance layer palletizer from the HLP series, TRAPO presents a modular system with three basic variants that can be adapted to any space situation. Precise layer formation – here with parallel kinematics – forms the cornerstone for the safe transport of foodstuffs. The HLP 6000 palletizes up to ten layers per minute.

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Depalletizer

Ground level depalletizing line: 90,000 empty cans or jars per hour.

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Depalletizer

Unique in the world: depalletizing at ground level

A TRAPO solution that convinces through the use of a lifting column in combination with a magnetic or vacuum gripper: It enables efficient High-Speed Layer Depalletizer (HLDP series) of around 1,500 empty cans per minute. The machine is operated at ground level – the usual competitive platform is omitted in favor of safety.

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Load securing

Wrapper for securing pallets with food products.

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Load securing

Intermodal transport: pallet securing with wrapper

If food is packed in cartons, layers are formed and the entire pallet load is secured fully automatically by the TRAPO Stretch Wrapper (TSW series). In the process, the entire pallet is wrapped with film at high speed – this is how manufacturers ensure the required transport security.

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Automated guided vehicles

Mobile conveyor technology made of stainless steel for flexible, effective use of space.

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Automated guided vehicles

Automated Guided Vehicles in the Food Industry

A fleet of automated guided vehicles from the TTS series handles all transport between palletizer, stretch wrapper (TSW series) and autonomous loading in-house. The stainless steel fleet is in use in the food industry – at JERMI Käsewerk GmbH.

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Warehousing

Storage and retrieval of goods with limited shelf life in (high) rack storage.

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Warehousing

TRAPO competence in the warehouse

At the warehouse, one or more TRAPO Warehouse Shuttles (TWS series) take over goods as required. The TWS accelerates at 1.5 m/s² and completes the cycle of extending, gripping and retracting in a maximum of three seconds. The racking system is modular and flexibly expandable. Consequently, performance can be significantly increased at any time with additional TWS and additive lifting devices.

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Autonomous loading and unloading

Fast and safe truck and container loading of palletized goods.

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Autonomous loading and unloading

Loading and unloading autonomously in the care sector

The TRAPO Loading System (TLS 3600) is a driverless, compact transport system with a lifting unit that can load three pallets simultaneously into a truck. In the process, it corrects its position automatically. This continuous loading process saves time and distance and allows a 13-meter trailer with 33 pallets to be loaded in about 15 minutes. This TLS was manufactured from stainless steel as a special solution for use in the care area of JERMI Käsewerk GmbH.

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Fördertechnik für Care-Bereiche TRAPO GmbH

Conveyor systems for care areas

Customized conveyor technology for the food industry.

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Conveyor systems for care areas

Conveying food efficiently and error-free

TRAPO wrote the first chapter of its success story with conveyor technology. Today, rigid, proven components are just as much a part of the product range as mobile conveyor lines. We have special expertise in the field of hygienic design for care areas. Made in Germany – the entire portfolio of conveyor systems is manufactured at our headquarters in Gescher-Hochmoor. There, special components for the special needs of the food and beverage industry are produced in the stainless steel production. In this application, pretzels from several lines are brought together.

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Cobots

Cobots for consistently high efficiency and low risk of injury.

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Cobots

Smart robotics for “colleague” robots

The design of the interaction between man and machine is firmly anchored in TRAPO’s mission statement: to humanize workplaces and achieve production processes of consistently high quality. Cobots are equipped with multifunctional, individual robot grippers in accordance with their task in the care sector of food production. They provide support as stationary jointed-arm robots, can be moved on rails or achieve maximum mobility – if they are placed on a TTS series automated guided vehicle.

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TIM -TRAPO Intelligent Management System

Food and beverage industry 4.0

Control, monitor. optimize plants: TRAPO Intelligent Managementsystem.

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Food and beverage industry 4.0

Monitor plants – evaluate data – avoid downtime!

Partial and complete plants in the food and beverage industry can be controlled, monitored and configured by the control instance TIM, the TRAPO Intelligent Management System. TIM forms the reliable link to production plants. Management-relevant figures for the entire plant can be called up at any time and contribute directly to plant optimization and increased results. The actual data analysis can be used uniformly – with limited authorizations for the respective user level. TIM can be integrated into existing systems.

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Case Studies

Seamless Automation for Jermi Käsewerk GmbH

High speed palletizing of potato salad

Production increase with the HLP

Bilden von Mischtrays: Robotergreifer bestückt Trays mit Dosen

Picking and packing coffee products